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Learn everything about Electric Vehicles Manufacturing. Check out this Newly Published Handbook

You will understand full concept about Electric Vehicles Production Industry with the help of this book on Handbook on Electric Vehicles Manufacturing (E- Car, Electric Bicycle, E- Scooter, E-Motorcycle, Electric Rickshaw, E- Bus, Electric Truck with Assembly Process, Machinery Equipments & Layout) that we are explaining here. So, stay tuned till the end to get the most information and details on how to buy the book.

An electric vehicle (EV) is one that is powered by an electric motor rather than an internal-combustion engine that burns a mixture of gasoline and gases to generate power. As a result, such a vehicle is being considered as a potential replacement for current-generation automobiles in order to solve issues such as:-

Growing Pollution
Global Warming,
Natural Resource Depletion, and so on.

Visit this Page for More Information: Start a Business in Electric Vehicle Industry

Despite the fact that the concept of electric vehicles has been around for a long time, it has garnered a lot of attention in the last decade as a result of the rising carbon footprint and other environmental implications of gasoline-powered vehicles.

The global electric vehicle market is expected to increase at a CAGR of 21.7 percent. Increased government investments in the development of electric vehicle charging stations and hydrogen fuelling stations, as well as buyer incentives, will provide chances for OEMs to increase their revenue stream and regional footprint.

Read Similar Articles: E- Vehicle Projects

The EV market in Asia Pacific is expected to develop steadily due to increasing demand for low-cost, low-emission vehicles, whereas the market in North America and Europe is expected to rise quickly due to government initiatives and the growing high-performance passenger vehicle segment.

You will cover some topics in this handbook:-

Introduction

1.1. Electricity Sources

1.1.1. Connection to Generator Plants

1.1.2. Onboard Generators and Hybrid EVS

1.1.3. Onboard Storage

1.2. Lithium-Ion Battery

1.3. Electric Motor

1.4. Vehicle Types

1.4.1. Ground Vehicles

1.4.2. Pure-Electric Vehicles

1.4.3. Hybrid EVs

1.4.4. Plug-In Electric Vehicle

1.4.5. Range-Extended Electric Vehicle

1.4.6. On-and Off-Road EVS

1.4.7. Rail Borne EVs

1.4.8. Airborne EVs

1.4.9. Seaborne EVs

1.5. Electrically Powered Spacecraft

1.6. Energy and Motors

1.7. Properties

1.7.1. Components

1.7.2. Energy Sources

1.7.3. Batteries

1.7.4. Efficiency

1.8. Charging

1.8.1. Grid Capacity

1.8.2. Charging Stations

1.8.3. Battery Swapping

1.8.4. Dynamic Charging

1.9. Other in-Development Technologies

1.9.1. Safety

1.9.2. Environmental

1.9.3. Socio-Economic

1.9.4. Mechanical

1.9.5. Energy Resilience

1.9.6. Energy Efficiency

1.9.7. Total Cost

1.9.8. Range

1.9.9. Heating of EVs

1.9.10. Electric Public Transit Efficiency

1.9.11. Polluter Pays Principle

1.10. Costs and Emissions

1.10.1. Electricity Costs

1.10.2. End of Life

1.10.3. CO₂ Emissions

1.10.4. Emissions

1.11. Formula-e

1.12. Future

1.12.1. Environmental Considerations

1.12.2. Improved Batteries

1.12.3. Electric Trucks

1.12.4. Hydrogen Trains

1.12.5. Infrastructure Management

1.12.6. Stabilization of the Grid

2. E-Vehicle Business Ideas and Opportunities

3. Future of Electric Vehicles is Bright

3.1. Experts Predicting Strong Sales Growth

3.1.1. Reason #1: Battery Costs are Dropping Fast

3.1.2. Reason #2: Longer Range, Affordable Electric

Cars are Coming

3.1.3. Reason #3: More Charging Stations are Coming

3.1.4. Reason #4: Auto Industry is Embracing EVS

3.1.5. Reason #5: The Global Imperative to Cut Carbon

Pollution and Oil Dependency

4. How to Start E-Vehicle Manufacturing Business

4.1. EV Market

4.2. Business Opportunities in Electric Vehicles Sector

4.3. Battery Recycling Business

4.4. Battery Swapping Technology

4.5. Solar Electric Vehicle Charging

4.6. Home Charging Stations

4.7. EV Equipment Manufacturing

4.8. Battery Manufacturing Business

4.9. Fabrication Electric Vehicle Charger

4.10. Solar Energy Powered Electric Vehicle Charger

5. Electric Vehicle Market Outlook

5.1. Global Progress and Forecast

5.2. EVs in Regional Markets

5.2.1. Europe

5.2.2. China

5.2.3. United States

5.2.4. Rest of the World

5.3. Four Factors Driving Growth

5.3.1. Factor 1 â€“ Changing Consumer Sentiment

5.3.2. Factor 2 â€“ Policy and Legislation

5.4. Fuel Economy and Emission Targets

5.5. City Access Restrictions

5.6. Financial Incentives

5.6.1. Factor 3 â€“ OEM Vehicle Strategy

5.7. Availability of Models

5.8. Affordability of Models

5.8.1. Factor 4 â€“ The Role of Corporate Companies

5.9. Part 2: New landscape, New Approach

5.10. Segmenting the Market

6. Electric Vehicle Technology

6.1. Electric Vehicle Layouts

6.1.1. Identifying Electric Vehicles

6.1.2. Single Motor

6.1.3. Wheel Motors

6.2. Hybrid Electric Vehicle Layouts

6.2.1. Introduction

6.2.2. Classifications

6.2.3. Operation

6.2.4. Configurations

6.2.5. Hybrid with a 48-V System

6.2.6. Hybrid Control Systems

6.3. Cables and Components

6.3.1. High-Voltage Cables

6.3.2. Components

6.3.3. ECE-R100

6.3.4. Other Systems

7. Electric Car

7.1. Types

7.2. Benefits

7.3. Downsides

7.4. Automatic

7.5. Usage of Batteries

7.6. Safety

7.7. Better for the Environment

7.8. Environmental Aspects

7.9. Public Opinion

7.10.Performance

7.10.1. Acceleration and Drivetrain Design

7.10.2.Electric Cars Cost

7.10.3. Charging Costs

7.10.4. Cost Per Mile

7.10.5. The Sums

8. How Electric Cars Work?

8.1. Components

9. Construction of Electric Car

9.1. Electric Car Safety

10. E-Car Manufacturing

10.1. Components

10.2. Raw Materials

10.3. Design

10.4. The Manufacturing Process

10.4.1. Body Shop

10.4.2. General Assembly

10.4.3. Quality Control

10.4.4. Byproducts/Waste

10.5. The Future

11. E-Car Assembly Line

11.1. Application

11.2. Production Process

12. Electric Bicycle

12.1. Classes

12.2. Pedal-Assist Only

12.3. Pedelecs

12.4. S-Pedelecs

12.5. Power-on-Demand and Pedal-Assist

12.6. Power-on-Demand only

12.7. Technical

12.7.1. Motors and Drivetrains

12.8. Batteries

12.9. Design Variations

12.10. Folding E-Bikes

12.11. Health Effects

12.12. Environmental Effects

12.13. Advantages of E-Bike- How it Differs from other Bikes

12.13.1. Eco-Friendliness

12.13.2. Health and Keeping Active

12.13.3. Speed

12.13.4. Battery Range

12.13.5. Climbing

13. E-Bicycle Parts

14. How E-Bikes Work?

14.1. Pros and Cons

14.2. Growth Prospects

14.3. Worth Money

14.3.1. Speed

14.3.2. Appearance and Motor

14.3.3. Experience in Riding

14.3.4. Longer Distances

14.4. Ebikes vs Regular Bikes: Whatâ€™s the Difference?

14.4.1. Appearance and Mechanics

14.4.2. Maintenance and Repairs

14.4.3. Riding Experience

14.4.4. Speed

14.4.5. Rules and Regulations

14.5. Objective

14.6. Limitations

14.7. Theory

14.7.1. Power Calculation

14.7.2. Motor

14.7.3. Motor Controlling

14.7.4. MOSFET transistor

14.7.5. Half-Bridge

14.7.6. NAND-gate

14.7.7. PWM

14.8. Arduino

14.9. Three-Phase Gate Driver

14.10. Bootstrap Operation

14.11. Experimental Details

14.11.1. Planning Process/Design

14.11.2. Electronic assembly

14.11.3. Programming

14.12. PWM

14.13. Results

14.13.1. Power Calculation

14.13.2. Subsystems

14.14. Assembled System

14.15. Discussion

14.15.1. MOSFET vs IGBT

14.15.2. Wheel and Motor

14.15.3. Components

14.15.4. Testing of the System

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15. Hybrid Electric Car Plug-In Hybrid Electric

Vehicles (PHEVs)

15.1. Powered by Electric Motor and Combustion Engine

15.2. Help from an Electric Motor

15.3. Regenerative Braking

15.4. Fuel Cell for Electric Vehicle

15.5. Fueling and Driving Options

15.6. Fuel-Efficient System Design

15.7. Key Components of a Hybrid Electric Car

16. Electric Scooter

16.1. Popularity

16.2. Benefits of E-Scooter Use

16.2.1. A Reduction in Carbon Emissions

16.3. Cheaper and More Accessible Travel

16.3.1. Reduced Congestion in Cities

16.4. Power Source

16.4.1. Charging

16.4.2. Battery Swapping

16.4.3. Hybrid

16.4.4. Fuel Cell

16.5. Safety

17. Electric Scooter Parts

17.1. Batteries

17.2. Types of Batteries

17.2.1. Lithium Ion

17.2.2. Lithium Manganese (INR, NMC)

17.2.3. Lead-Acid

17.3. Battery Life

17.4. Brakes

17.4.1. Types of Brakes

17.4.2. Disc Brakes

17.4.3. Hydraulic Disc Brakes

17.4.3. Drum Brakes

17.5. How Do Drum Brakes Work?

17.5.1. Foot Brakes

17.5.2. Regenerative Brakes

17.5.3. Electronic Brakes

17.6. Controller

17.7. Deck

17.8. Handlebars

17.9. Lights

17.10.Motor

17.11. Motor Types

17.11.1. Brushless DC Motors

17.11.2. Brushed DC Motors

17.12. Stem

17.13. Tires

18. Electric Hybrid Vehicle (E- Scooter)

18.1. Basic Design of HEV

18.2. Advantages

18.3. Objectives

18.4. CAD Model of HEV

18.5. Block Diagram of HEV

18.6. Working of HEV

19. How Do Electric Scooters Work

19.1. Electric Scooter Components

19.2. Electric Scooter Work

19.3. Electric Scooter Motors Work

19.4. Electric Scooters Batteries Work

19.5. Controllers

19.6. Brakes

19.7. Wheels

19.8. Suspension

19.9. Screen and Controls

19.10 Deck

19.11. Handlebars

19.12. Lights

19.13. Optional Scooter Parts

19.14. Seats

19.15. Baskets or Trunks

19.16. How do Electric Scooters Get Charged?

19.17. Are Electric Scooters Foldable?

19.18. What are Electric Scooters made of?

19.19. How to Perform Electric Scooter Maintenance?

20. Design and Development of

Electric Scooter

20.1. Introduction

20.2. System Development

20.2.1. The Key Components in Electric Scooter

20.3. Battery Charger

20.4. Battery

20.4.1. Battery Management Systems

20.5. Motor Controller

20.6. BLDC Hub Motor

20.7. DC-DC Controller

20.8. Performance Analysis

20.8.1. Hub Motor Calculation

20.8.2. Rolling Resistance

20.8.3. Gradient Resistance

20.8.4. Aerodynamic Drag

20.8.5. Battery Calculation

20.8.6. System Operation

21. Electric Two Wheeler & Its Manufacturing

21.1. Need of Electric and Hybrid Two Wheelers

21.2. Working Principle

21.3. Principal

21.3.1. Battery

21.3.2. Battery Up Gradation

23.4. Alternator

23.4.1. Wiring Harness

23.4.2. Controllers

23.5. Production Line

22. E-Scooter Environmental Impacts

22.1. Impact Estimation Methodology

23. E-Bicycle Assembly Production Line

23.1. Cycle Nipple Machine

23.2. Tyre Mounting Console

23.2.1. Benefits

23.3. Truing Machine Obelisk E Bike Wheels

23.4. Lacing Machine E Bike Wheels

23.5. Brake-Test Machine

24. Electric Rickshaw

24.1. Types

24.1. Load Carriers

24.2. Solar

24.2.1. Features

24.3. Evolution of business

24.4. Benefits

24.4.1. Low Maintenance

24.4.2. Suitable for Connectivity

24.4.3. Opportunities for Employment Creation

24.5. Advantages

24.5.1. E-Rickshaws Contribute to Zero Contamination

24.5.2. A Better and Affordable Maintenance

24.5.3. A Low Running Expense

24.5.4. Smoother and Prominent Turning Sweep

24.5.5. Earning High Wages through Less Consumption

24.6. Design and Construction

24.7. How Electricâ€“Rickshaw Works

24.8. Spare Parts

24.8.1. Controller

24.8.2. Axle

24.8.3. Motor

24.8.4. Battery

24.8.5. Rim

25. Hybrid Solar E-Rickshaw

25.1. Solar Hybrid E-Rickshaw

25.2. Methodology

25.3. Technical Specifications

25.4. Solar E-rickshaw with Heterogeneous Battery Packs

26. E-Rickshaws Manufacturing

26.1. Procedure

26.2. Wheel and Vehicle Body

26.2.1. Body

26.2.2. Wheel

26.2.3. Gear Box

26.2.4. DC Motor

26.2.5. Thermal Port

26.2.6. Thermal Sensor

26.2.7. DC Motor with Controller

26.2.8. H-Bridge

26.3. Controlled PWM Voltage

26.3.1. Controlled Voltage Source

26.3.2. Electrical Reference

26.3.3. Current Sensor

26.4. Battery System and SOC

26.4.1. Controller

26.4.2. PID Controller

26.4.3. Manufacturing Process

27. Electric Vehicle Testing

27.1. Benefits

27.2. Factors

27.3. Testing and Certifying Electric Vehicles

28. How to get E Rickshaw Approved from ICAT

29. Electric Rickshaw Charging Stations

29.1. Introduction

29.2. Objective

29.2.1. Electric Rickshaw and Relevant Issues

29.2.2. Renewable Energy

29.2.3. Rationale

29.3. Technology

29.3.1. Battery Energy Storage System (BESS)

for Integrating Renewable Energy

(RE) Sources

29.3.2. Community Energy Storage (CES)

29.3.3. Battery Swapping Station (BSS)

29.3.4. Micro Grid and Smart Energy Systems

29.3.5. Potential Application of Existing Technologies for EVs/E-Rickshaws

29.4. Approach

29.4.1. Formulation

29.4.2. Simulation Software

29.4.3. Defining System Demands

29.4.4. Solar Resource

29.4.5. System Components and Costs

29.5. Key Assumptions

29.5.1. Battery DOD and Capacity Selection

29.5.2. Local Grid

29.5.3. Control Logic of Grid-Connected Solar PV

29.5.4. Operational Strategy and Control Logic

of CBESS

29.5.5. Economic Assumptions

29.6. Results

29.6.1. Solar PV Integration

29.6.2. An Opportunity for Reducing Battery Disposal

29.6.3. An Opportunity for Creating a Sustainable and Circular Value Chain for E-Rickshaw Batteries

29.6.4. Economies of Scale

29.6.5. Microgrid and Smart Snergy Systems in

Rural Areas

29.6.6. Implementation Pathway and

Business Opportunities

29.6.7. Challenges and Outlook

30. List of Approved E-Rickshaw Models

As Per GSR 709 (E) and SO 2590(E)

31. Electric Bus

31.1. Range

31.2. Electric Buses Charge

31.3. Battery Electric Buses More Popular

31.4. Electric Buses Cheaper

31.5. Principles

31.5.1. Battery

31.6. Electric Bus Work

31.7. Benefits

31.7.1. Eco-Friendliness

31.7.2. Quiet Operation

31.7.3. Minimal Maintenance

31.7.4. Affordability

31.8. Invented

31.9. Carbon Footprint

31.10. Use Electricity

31.11. Use of Batteries

31.12. How Far Electric Bus Go

31.13. Type of Charging Station

31.14. Long Take to Charge

31.15. Life Expectancy

31.16. Healthier

31.17. Not More Common

32. Manufacturing Process of E-Bus

32.1. Making Pre-Manufactured Components

32.2. Making the Chassis

32.3. Making the Body

32.4. Assembling

32.5. Quality Control

32.6. The Future

33. E-Bus and E-Truck Manufacturing

33.1. Automotive Seat Manufacturing Line

33.2. Welding Lines for Automotive Component

33.2.1. Automatic Part Welding Line

33.2.2. Associate Operators

33.2.3. Chain Management

33.2.4. Assemble System and Instruction

33.3. Truck Welding Line

33.4. Bus and Coach Welding Line

33.4.1. Standard Equipment on the Bus

Manufacturing Line

33.5. Engines and Transmission Assembly Line

33.6. Automotive Paint Shop

33.6.1. Plan

33.6.2. Chain management

33.6.3. Assemble System and Instruction

33.7. Automotive Assembly Line

33.7.1. Plan

33.7.2. Chain Management

33.7.3. Assemble System and Instruction

33.7.4. Conveyor System

33.8. Truck Manufacturing Assembly Line

33.8.1. Chassis Line

33.9. Cab Trim Line

33.9.1. Final Assembly Line

33.9.2. Features

33.9.3. Task

33.10. Bus Assembly Line

33.11. Automotive Testing and Inspection Line

33.11.1. Plan

33.11.2. Chain Management

33.11.3. Assemble System and Instruction

33.11.4. Vehicle Testing Pickup Truck Inspection

Line / Truck Production Testing Line / Bus Testing Line

34. Batteries

34.1. Battery Range

34.2. Battery Life and Recycling

34.3. Types of Battery

34.3.1. Leadâ€“Acid Batteries (Pbâ€“Pb02)

34.3.2. Alkaline (Niâ€“Cad, Niâ€“Fe and Niâ€“MH)

34.3.3. Sodiumâ€“Nickel Chloride (Naâ€“NiCl2)

34.3.4. Sodiumâ€“Sulphur (Naâ€“S)

34.3.5. Lithium-Ion (Li-ion)

34.3.6. Fuel Cells

34.3.7. Super-Capacitors

34.3.8. Flywheels

Download PDF: Handbook on Electric Vehicles Manufacturing (E- Car, Electric Bicycle, E- Scooter, E-Motorcycle, Electric Rickshaw, E- Bus, Electric Truck with Assembly Process, Machinery Equipments & Layout) 1st Edition

35. Battery Assembly Line

35.1. Uses of Making Battery Pack

35.1.1. Lithium Battery Automatic Highland Barley

Paper Pasting Machine

35.1.2. Lithium Battery Sorting Machine

35.1.3. Lithium Battery Spot Welding Machine

35.1.4. Battery Pack Comprehensive Tester

35.1.5. Battery Pack Aging Machine

36. BIS Specifications

37. ISO Standards

38. EV Standards in China

39. British Standards (BS)

40. Approval for E Vehicle

40.1. To Get ARAI Approval

40.2. Importance for EVs

40.3. Standards and Regulations

40.4. Type of Approval Testing Under CMVR

40.4.1. Category and Type of Approval Required

for EVs

40.4.2. Government Regulation Framework

for Electric Vehicles

40.4.3. For L Category Vehicles, AIS156 (in line

with UN R136) covers the following points

40.4.4. Type Approval

40.4.5. Type Approval requirements are

broadly segregated for

40.4.6. Contact Details

41. Authorizations Required For Setting up of

EVS/ Battery Manufacturing Unit

41.1. Land Acquisition and Manufacturing Unit Placement

41.2. E-waste (Management and Handling) Rules

(“E-waste Rules”)

41.3. Battery (Management and Handling) Rules

(“Battery Management Rules”)

41.4. Workplace Regulations

41.4.1. Factories Act of 1948 (“Factories Act”)

41.4.2. Employees’ State Insurance Act

41.5. Manufacturing EVs and EV Batteries Standards

and Criteria

41.5.1. A general framework for EV and EV Battery Standards and Specifications

41.5.2. Process of Testing and Certifications

41.5.3. Testing Agencies and Applicable Standards

41.6. Conclusion

42. E-Vehicle Parts

DC Motors

Electric DC Motor

Induction Motors

Traction Batteries

EV Traction Motor

Inverter ARC Welding Machine

Motor Controller

E Rickshaw Motor

43. E-Motorcycle Assembly Line

43.1. Assembly Line for Motorcycle Battery

43.1.1. Automatic Short Circuit Testing M/C KV-20M(R)

43.1.2. Automatic Electric Welding M/C KS-3AM(R)-A

43.1.3. Automatic Weld Condition Checking M/C KVD-10AM(R)

43.1.4. Automatic Heat Sealing M/C KH-3AM

43.1.5. Automatic Air Leak Testing/Coding M/C KAC-20AM(2R)

43.1.6. Automatic Aluminum Foil Sealing M/C KAH-30M(2S)

44. Photographs of Plant and Machinery with

Suppliers Contact Details

Motorcycle Assembly Conveyor Machine

Car Battery Welding Machine

Automatic Pole Burning Machine

Battery Heat Sealing Machine

Cycle Rim Nipple Tightening and

Spoke Positioning Machine

Tyre Mounting

CO₂ Welding Machine

High Voltage Tester VHT

Automatic High Voltage Tester AC/DC

LED Display Manufacturing Machine

LED Panel Bonding Machine

Truck, Bus Tyre Uniformity Test Machine

Tyre Changer

Automatic Battery Assembling Plant

45. Layout, Process Flow Chart & Diagrams

46. Associations

47. Electric Vehicle Oem & EQUIPMENT MANUFACTURERS Directory

India’s flagship plan for boosting electric mobility is FAME, or Faster Adoption and Manufacturing of (Hybrid and) Electric Vehicles FAME Scheme has been authorized by the government, with 86 percent of overall budgetary support has been set aside for the Demand Incentive, which aims to increase demand for EVs throughout the country. This phase will support e-buses, e-3 wheelers, e-4 wheeler passenger cars and e-2 wheelers in order to build demand.

The book covers a wide range of information related to the manufacture of electric vehicles. It includes E- Car, Electric Bicycle, E- Scooter, E-Motorcycle, Electric Rickshaw, E- Bus, Electric Truck with Assembly Process, contact information for machinery suppliers, Directory Section & Factory Layout.

A detailed guide on Handbook on Electric Vehicles Manufacturing (E- Car, Electric Bicycle, E- Scooter, E-Motorcycle, Electric Rickshaw, E- Bus, Electric Truck with Assembly Process, Machinery Equipments & Layout). This book serves as a one-stop shop for everything you need to know about the Electric Vehicle Manufacturing industry, which is rife with opportunities for startups, manufacturers, merchants, and entrepreneurs. This is the only book on the production of commercial electric vehicles. It’s a veritable feast of how-to information, from concept through equipment acquisition.

So, order it now before it goes out of stock.

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