The Perfect Business to Start Your Journey in Aluminum Industry

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The business of aluminium beverage cans has emerged as a highly scalable and eco-friendly venture in the global packaging industry. With the rapid increase in consumption of soft drinks, energy drinks, ready-to-drink juices, and alcoholic beverages, aluminium cans are now the preferred choice for beverage companies due to their lightweight, recyclability, and extended shelf life. As the demand for sustainable packaging grows, aluminium beverage cans offer entrepreneurs a golden opportunity to enter a booming sector with long-term profitability and export potential.

India’s beverage packaging market is expanding at a CAGR of over 5.4%, and the market for aluminium cans is a significant contributor. Giants like Coca-Cola, PepsiCo, Red Bull, and several Indian startups prefer aluminium packaging due to its convenience and environmental benefits. Whether you’re looking to set up a manufacturing unit or invest in a contract packaging facility, the business of aluminium beverage cans offers high margins, scalable operations, and a future-proof market.

Visit this Page for More Information: Start a Business in Aluminium Downstream Sector

Why the Business of Aluminium Beverage Cans Is Profitable

The business of aluminium beverage cans is profitable due to several factors:

High demand from the beverage industry (soft drinks, juices, beers, energy drinks)
Eco-conscious consumers preferring recyclable packaging
Durability and transport-friendliness of aluminium cans
Growing export demand from Asia-Pacific, Middle East, and Europe
Support from government initiatives like Extended Producer Responsibility (EPR) and Swachh Bharat

Aluminium is 100% recyclable without loss in quality, which makes this business sustainable and future-ready.

Related Business Plan: Aluminium and Aluminium Downstream Projects

1. Market Scope and Demand Overview

India consumes over 20 billion beverage cans annually
Aluminium can market is expected to surpass ?4,000 crore by 2027
Recyclability rate of aluminium is over 90%, making it a preferred material
Growing trend of ready-to-drink (RTD) beverages and premium drinks in cans
Export market potential: UAE, Bangladesh, Nepal, African countries

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2. Investment Required for Aluminium Can Manufacturing Unit

Component	Estimated Cost (INR)
Land & Factory Setup (30,000+ sq. ft.)	?1 – ?2 crore
Aluminium Sheet Rolling Line	?2 – ?3 crore
Cupper Press and Bodymaker Machine	?4 – ?6 crore
Trimmer, Necking & Flanger Units	?1.5 – ?2.5 crore
Inside Coating and Printing Line	?2 – ?4 crore
Curing Oven and Packing Line	?1 – ?1.5 crore
Utility Equipment (Compressor, ETP)	?50 – ?70 lakh
Working Capital	?1 – ?2 crore

Total Investment: ?12 crore to ?20 crore
ROI: 18–25% annually depending on capacity
Break-even: Within 3–4 years

Related Feasibility Study Reports: Aluminum Cans Production

3. Types of Aluminium Cans You Can Produce

Standard 250ml and 330ml cans (used for soft drinks and beer)
Sleek 180ml energy drink cans
500ml and 1L large-sized cans
Aerosol-type aluminium containers for deodorants or sprays (diversification)

You can also offer printed cans as OEM for beverage companies or produce plain blanks for third-party printers.

4. Raw Materials Required

Aluminium Coil (Sheet stock): Main raw material for cup making
Lacquers and Inks: For inner coating and exterior branding
Pull tabs and ends (lids): With ring-pull mechanisms
Lubricants and gas (for forming process)
Packaging Materials: Cardboard trays, shrink wrap

Most raw materials can be sourced domestically, or imported from China, UAE, or Europe.

5. Manufacturing Process of Aluminium Beverage Cans

Sheet Feeding & Cup Making: Aluminium coil is fed into a cupping press
Body Forming: Cups are drawn and ironed into long cylindrical can shapes
Trimming & Necking: Height is trimmed; top portion is necked for lid
Washing & Drying: Cleaned to remove any lubricant or particles
Inside Coating: Special lacquer is sprayed inside and cured
Outside Printing: High-speed rotary offset printing for brand labels
Curing & Drying: High-temperature ovens to cure ink and coating
Lid Seaming: Cans are fitted with pull-tab lids (after beverage filling)
Packing & Palletizing: Cans are shrink-wrapped or tray-packed

Read our Book Here: The Complete Technology Book on Aluminium and Aluminium Products

6. Licensing and Registration Needed

To start the business of aluminium beverage cans, you’ll need:

MSME/Udyam Registration
Factory License and Pollution Control NOC
FSSAI (if filling with beverages as a co-packer)
GST Registration
Fire Safety and Electrical Clearance
ISO 9001 and ISO 22000 for quality and food safety (optional)
BIS certification for raw materials (if required)

For exports, obtain IEC code and comply with destination country labeling laws.

7. Clientele and Target Market

Beverage manufacturers (Coca-Cola, Pepsi, Paper Boat, Bira, Kingfisher)
Bottling companies and co-packers
Energy drink brands (Red Bull, Monster, Tzinga)
Export buyers for plain/printed cans
Craft beer and RTD beverage startups

8. Marketing and Distribution

Participate in packaging expos and food & beverage trade shows
Register on IndiaMART, TradeIndia, Alibaba for B2B buyers
Offer custom printing services for beverage startups
Tie-up with regional beverage bottlers for bulk orders
Leverage green packaging trend in your brand messaging

9. Challenges and How to Overcome Them

Challenge	Solution
High capex	Consider leasing equipment or JV with a beverage brand
Raw material price fluctuations	Secure long-term aluminium contracts
Regulatory compliance	Hire legal consultant for EPR and food safety
Need for constant bulk orders	Diversify into aerosol or food-grade containers

10. Future Scope and Expansion

Start co-packing RTD juices or cold brews in your own cans
Expand into bi-metallic cans or eco-friendly variants
Sell printed cans as a value-added service
Collaborate with brewery chains and startups

Conclusion

The business of aluminium beverage cans is booming with the rising demand for sustainable, transport-friendly, and consumer-preferred packaging solutions. Though capital-intensive, this business offers strong margins, repeat demand, and global scalability. With the right technology, regulatory setup, and partnerships, you can build a successful venture in one of the fastest-growing segments of the packaging industry.

If you need information about the Business of Aluminium beverage cans, then contact NPCS. The project report from Entrepreneur India enables you to choose a profitable project for investing. If you are thinking about starting a business, one of the first things you should do is contact NPCS. They offer a range of services that can help you get your business off the ground, including project management, feasibility studies, and market research. Now is the time to do it. NPCS can help you get started.

Watch other Informative Videos: Aluminium and Aluminium Downstream Projects

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